Product Details
Progressive die for washing machine feet (progressive stamping die), specifically designed for high-speed automated mass production of washing machine metal bases/support feet/fixed brackets (SPCC cold-rolled sheet, galvanized sheet, stainless steel, material thickness 0.5–1.2mm). It completes punching, bending, stretching, and blanking in a single stroke, suitable for production capacities of millions, and is a core die for mass production of sheet metal for home appliances.
Product Material: Mainly cold-rolled steel sheet/stainless steel/galvanized sheet stamping parts
Die Material: DC53 or SKD11
Application Scenarios: Mass standardized production of washing machines (monthly output ≥ 50,000 sets)
Metal Feet/Brackets: Complex sheet metal parts with multiple holes, bends, flip-holes, and reinforcing ribs
Requirements: Home appliance base accessories requiring stable load-bearing capacity, high assembly precision, and rust resistance
Not Suitable for: Small batches, multiple varieties, ultra-deep drawing, single-piece customization
Product Advantages: High Efficiency: Continuous stamping (SPM 40–60 times/minute), single die daily output can reach several thousand pieces, far exceeding single-process dies
High Precision Consistency: Continuous positioning + One-piece molding, dimensional tolerance ±0.05mm, flatness ≤0.1mm, suitable for standardized mass production.
Automation: Automatic feeding of coiled material → stamping → blanking → collection, less manual labor, safe, suitable for unmanned production lines.
Low cost: Reduced processes, equipment, and semi-finished product turnover, significantly reducing unit cost.
Surface treatment: Commonly used electroplating blue-white zinc, powder coating, or direct use of galvanized sheet (80g) to reduce costs.
Common process problems in factory production:
1. How to control springback? High springback during bending of stainless steel/cold-rolled sheet; pre-compensation angle in the mold + shaping step.
2. How to handle scrap? Optimize scrap cutter angle, add air blowing/suction device.
3. How to prevent cracking during hole turning? Precise pre-punching size, R-angle transition, step-by-step hole turning to avoid stress concentration, TD treatment of punch.
4. How to reduce maintenance time? Quick replacement of easily worn punching/bending inserts to reduce maintenance downtime.
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